FLY SCREEN OPTIMIZER
Software that turns openings into cutting plans.
Fly Screen Optimizer automates aluminum profile cutting for insect screen workshops - from raw opening dimensions to the best layout across the tubes in stock, with offcuts reused and inventory tracked per branch.
Custom SoftwareCutting AlgorithmsInventory ManagementUI/UX
- Industry
- Industrial Software · Aluminum Fabrication
- In production at
- Almanasa For Aluminum & Glass Works
3D Aluminum Tube Model
Why Traditional Aluminum Workshops Bleed Profits Daily
A direct comparison between manual guesswork and automated algorithmic optimization.
Manual Math & Piles of Scrap
- Mental deduction math on scrap paper leads to repetitive length errors and ruined assemblies
- Mixing different extrusion profiles without distinction causing costly re-orders
- Accumulation of unrecorded offcuts sold as cheap scrap because no one knows their lengths
- Wasting meters of mesh fabric due to haphazard unoptimized manual rolling
Complete Automation & Intelligent Offcut Utilization
- 3 completely independent cutting streams with calibrated deduction formulas per profile type
- Exhausts usable offcuts in digital warehouse first before cracking a single new raw tube
- Automatically logs every reusable cut back into digital inventory for future customer jobs
- Real-time automated fabric area deduction from warehouse inventory balances
From Raw Dimensions to Cutting Order — In Seconds
Four simplified steps transforming architectural openings into workshop-ready cutting maps.
Enter Openings
Enter opening dimensions (Width × Height) and target quantities per client order.
Deduction Sort
The system sorts pieces into 3 streams and applies exact assembly deductions.
Optimize Layout
Distributes cuts across available stock (warehouse offcuts first, then raw tubes) with minimal waste.
Print Visual Map
Saw operator receives a color-coded strip layout ready for immediate execution.
Everything Your Workshop Needs in One Platform
Engineered to run seamlessly on touch tablets and cutting stations with zero friction.
3 Independent Streams
Strict separation between Height, Width, and Handle profiles with bespoke deductions.
Automated Offcut Recycling
Depletes registered offcuts before opening new tubes and automatically records usable remnants.
Visual Color-Coded Maps
Instead of complex tabular sheets, saw operators see intuitive colored strip bars.
Full Inventory Tracking
Track raw stock, offcuts, and mesh fabric per branch with end-to-end transaction audit logs.
Multi-Branch Architecture
Each workshop location operates with isolated profiles and rules under central management.
Safe Rollback & Undo
Cancelling an order automatically restores all consumed tubes and mesh back to stock.
Interfaces Built for the Workshop Floor
Clean, ultra-fast layout allowing operators to work immediately without training.
Quick Dimension Entry
The operator inputs dimensions, quantities, and order reference — the engine handles the rest.
- Link calculations to customer order IDs
- Clone identical sizes in one tap
- Select calculation engine matching order scale
Review Pieces Before Execution
Clear breakdown of all generated cuts classified by stream with exact net lengths.
- Group identical lengths to accelerate saw rhythm
- Summary of linear meters required per profile
- Final authorization before issuing saw commands
Color-Coded Cutting Layout
Each tube is rendered as an intuitive colored strip showing sequence and usable offcuts.
- Color distinction between usable offcuts and kerf scrap
- Opening tag stamped on every piece
- One-click high-contrast workshop printout
Digital Warehouse
Complete inventory management for raw tubes and remnants with real-time audit ledger.
- Live quantities and lengths per extrusion item
- Track every inward and outward transaction
- Dedicated warehouse ledger per branch
Mesh Fabric Matrix
Track various fabric rolls and automatically deduct square meters with every job.
- Automatic net area computations
- Immediate balance depletion on order release
- Instant rollback upon order cancellation
Flexible Settings Per Branch
Configure standard tube lengths and deduction formulas to match workshop accessories.
- Adjustable assembly deductions per stream
- Define minimum threshold for logging offcuts
- Reset to factory defaults with one click
Proven on the Factory Floor:
Almanasa For Aluminum & Glass Works
A real-world success story automating flyscreen manufacturing to eliminate scrap and accelerate delivery across the UAE.
The flyscreen fabrication team at Almanasa For Aluminum & Glass Works relies daily on Flyscreen Cutting Optimizer to process hundreds of linear meters of aluminum profiles, fabricating window and door screens with pinpoint accuracy and real-time inventory tracking.
Have a workshop or factory? Let’s build your system.
The same team that built Fly Screen Optimizer can design custom software for your production line - cutting plans, inventory, and branches in one place.
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